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KBQ - The "Maiden Voyage"

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    #46
    Should be fun to experiment.
    Will go with chicken, as it is cheap if it is ruined.
    -
    H2o being possible in three states, liquid, solid and a gas, I am thinking all the liquid will be turned into gas, which will pass easily through the hot coals into the cooking chamber.
    Also, the bitter or acrid flavor is most likely creosote which is that heavy sooty smoke molecule.
    -.
    In Aaron Franklin's book, he goes into using green wood, and explains that in limited quantities it is fine as long as you keep your fire hot.
    I am hoping bro!

    Comment


      #47
      Originally posted by BBQ_Bill View Post
      Should be fun to experiment.
      Will go with chicken, as it is cheap if it is ruined.
      -
      H2o being possible in three states, liquid, solid and a gas, I am thinking all the liquid will be turned into gas, which will pass easily through the hot coals into the cooking chamber.
      Also, the bitter or acrid flavor is most likely creosote which is that heavy sooty smoke molecule.
      -.
      In Aaron Franklin's book, he goes into using green wood, and explains that in limited quantities it is fine as long as you keep your fire hot.
      I am hoping bro!
      On an episode of Man Fire Food Roger interviewed a pit master that said "if you do not use green hickory you might as well use oak". I can not remember the name of the BBQ place or the pit masters name but he seem to mean it.

      Comment


        #48
        Quick question for you KBQ owners. How much space is between each of the slots for the racks? Would it be possible to put 12 racks in, with a whole pork belly on each one and still have sufficient air flow? If not, how about every other one and 6 pork bellies?

        I’m contemplating building a stick burner with these plans

        Or picking up a KBQ. The stick burner would give me a lot more versatility and space, but maybe more than I need at the moment. I do large batches of bacon, 6-7 bellies at a time. Currently this takes 3 or so batches in the PBC. If I could do it all at once in the KBQ that would be sweet and maybe I push the smoker build to next year.

        Comment


        • BBQ_Bill
          BBQ_Bill commented
          Editing a comment
          I would dearly LUV to be able to make Pork Belly Burnt Ends.
          I have purchased a large amount of bacon that came from a curly hair Mangalica/Mangalitsa pig.

        • KBQ
          KBQ commented
          Editing a comment
          The slot pitch is 43mm and the shelves are about 8mm thick. So you have 35mm or about 1-3/8 in. of room.

        • Rfuilrez
          Rfuilrez commented
          Editing a comment
          Thanks guys.

        #49
        Howdy Rfuilrez
        My KBQs have 12 slots in each machine, and they measure about 1-5/8" apart.
        Starting off, I was smoking 4 full packer briskets but the air/smoke flow and heat distribution was not sufficient and I was constantly rotating shelves and product to get even cooking/smoking.
        -
        I went to 3 briskets per machine and all is well.
        That is about 45 pounds of meat per KBQ.
        -
        I hope this helps...
        Last edited by BBQ_Bill; August 11, 2018, 11:00 PM. Reason: Added more info.

        Comment


        • Rfuilrez
          Rfuilrez commented
          Editing a comment
          Yes Bill it does. Think I’m going to go with the home built stick burner.

        #50
        Well, I don’t want to deviate from the OP, but then it is intended to help newbies too, so with that said, I want to ask folks following this thread a few questions.

        I’m trying to make up my mind about getting a Lone Star Grillz 24*40 or a KBQ-C60. I want to elevate my BBQ. It’s fun, relaxing and a challenge that I welcome with open arms. I don’t cook for a large group, just my wife and I, and for my daughter when she visits. My wife has taken some BBQ to work, her fellow co-workers enjoy it and that I find very inspiring and just wanting to keep at it. I share with a few neighbors, particularly during the winter time, South Florida winter that is, when folks open their windows to let cool air in and I have the impression that my smoke is potentially bothering them. No one has complained and I hope to keep it that way.

        I started with a COS, learned the hard way. After reading a few books, including Meathead’s science of BBQ and grilling, consulting reviews on this website and reading posts made by fellow pit members, I ended up going with a CampChef woodwind pellet cooker. I think my CampChef is awesome, but I want to increase my cooking capacity some more. Not getting rid of the CampChef, just wanting to expand my repertoire like most of you have and continue to do.

        1. In your estimation, does the KBQ release more smoke in the atmosphere as compared to a pellet cooker or a COS? Or is it about the same? I get that it depends on the wood, moisture content, fire management, and skills of the pit master, but in general... most of the time... would you say it’s more, equal or less?

        2. Noise levels as compared to a pellet cooker. Is it more, equal or less?

        Thank you,
        Ricardo

        Comment


        • JakeT
          JakeT commented
          Editing a comment
          In my experience, it releases less than a big offset smoker. Ultimately because of how efficient the KBQ is, it uses less wood and therefore creates less smoke. That being said...it still does produce that beautiful aroma that we all love.

          Noise level is about equal to the sound of my rectec rt680.

          I was between EOS or KBQ...KBQ was an excellent decision.

        • Ricardo
          Ricardo commented
          Editing a comment
          JakeT, Thank you for your input. Greatly appreciated!!!
          I’m chomping at the bit and starting to lean towards KBQ.

        • JakeT
          JakeT commented
          Editing a comment
          It really is an awesome cooker. In the future when I have a lot more room I’ll probably end up with an EOS mostly to complete my bbq/smoking collection...but for producing amazing food with the true authenticity of burning sticks...can’t go wrong

        #51
        Howdy Ricardo
        Smoke levels...
        In my experiences my Cheap Offset Smokers put out less smoke after I learned how to make them work.
        Here is why this is my case...
        I controlled my smoke and fire with the COS smokers by keeping a small but hot fire which produced less dense smoke.
        In order to get that sweet light blue smoke, and a steady temperature of around 250°F, I had to manage/hawk the fire.
        On the other hand...
        My KBQ's run with much more wood burning at any given time.
        This is my choice, and is due to NOT wanting to manage and hawk the fire nor worry about open holes in the coal grate.
        I pile it on until the lid barely closes, loading each KBQ up because I don't care how much wood they use. I have plenty.
        Right after a wood add, they pump out the smoke heavily, and produce barely anything after it has been burning for a bit.
        -
        My neighbors use to worry that their homes were on fire due to the smoke and smell of burning wood.
        Now, because I feed my neighbors delicious meats, they tell me that they love the smell, "Like a camp fire in the forest" one says.
        "It makes me hungry when I smell your smokers, because I know what is coming" says another with a grin.
        -
        Comparing Flavors...
        The pellet grills produce a good product.
        The flavor is good. I know this because I have a brother and a brother-in-law that smoke a lot of meat on them.
        My COS smoker produced a better tasting product according to several that have eaten both products.
        This INCLUDES the pellet grill owners who also openly stated that my smoked meats tasted better than theirs.
        When I switched over to my 1st KBQ smoker, it was unanimous that my products went to a higher level, a better flavor.
        -
        Noise level...
        With all three units running at the same time, we can carry on normal conversations near them with no problems hearing each other.
        -
        BTW... I bought my 1st KBQ in October of 2016 if memory serves me correctly.
        My COS was then retired immediately and is now being used to hold BBQ tools inside out of the weather.
        -
        Thank you for your questions!

        Smoke On!

        Comment


        • Dr. Pepper
          Dr. Pepper commented
          Editing a comment
          Bill, I enjoy reading your posts. I received my KBQ about one month ago. Question: do you put the lid on while the KBQ is fired up? I thought the lid was just a rain protection device for when you are done. Thanks Daniel

        • BBQ_Bill
          BBQ_Bill commented
          Editing a comment
          Thanks. I enjoy this web site as well. I use the lid for every smoke. Per Mr. Karau, more smoke is available for induction into the cooking chamber.

        #52
        My fellow KBQ owners... what have you done in hot weather to get more smoke on the product?
        Basically, the colder it is outside, the better AND quicker I get great bark without drying out my brisket.
        So... anyone used an evaporative cooler, or a misting system to cool the cook box?

        Comment


          #53
          I have a newbie question for the KBQ Pit members. I understand Oak is ideal as a heat source, and lots of folks use it with their KBQs. I enjoy cherrywood and when using the COS with lump, I add a few chips or a chunk of cherrywood to help impart its characteristic red smoke ring and mild flavor, particularly early in the cooking process.

          How do you accomplish this or something like this? By adding a chunk of cherrywood with the Oak splits early on, every so often?

          Thank you,

          Comment


          • EdF
            EdF commented
            Editing a comment
            No reason you can't just use cherry for the whole cook.

          • Ricardo
            Ricardo commented
            Editing a comment
            That’s true, I failed to mention that it’s looking like it’s not as easy to find cherrywood near my location in South Florida. I’m still looking for it though.

            Oak is readily available or easy to source in these parts.

          #54
          I am still experimenting, but so far there are other KBQ owners that are discovering the same as I... that with thin blue smoke, the wood type loses its distinct flavor and is very hard to distinguish. It seems to take heavier smoke to taste differences.
          There are also others that believe as I, in that the dominate flavor when smoking meats is the smoke itself.
          The type of wood, be it Mesquite or Mulberry, will impart subtle notes of flavor, especially if no (Mr. Hyde" type) of creosote is heavily involved in the cook/smoke.
          Please go to this video HERE and you will find a fellow talk about Mesquite smoked meats using the commercial version of our smokers which is the model KBQ-400.
          Pay attention to about 7:49 into the video where this fellow tells about the meats he has eaten from the KBQ machine that were Mesquite smoked.
          It is very revealing.
          -
          Our KBQ smokers are the ONLY commonly available smokers that can purify and reduce the size of the smoke molecule by drawing it through hot coals.
          No other smoker that I have found for sale does this, period.
          This in my opinion, is the reason why the smoky flavor of the meats produced by our machines is somewhat subtle but as we owners know, is absolutely delicious.
          Last edited by BBQ_Bill; January 19, 2019, 09:16 PM. Reason: Added the TYPE of creosote as there IS a difference. ;)

          Comment


            #55
            I noticed while watching "Man, Fire, Food" yesterday, an episode called Cajun Cookouts, at a restaurant called "T-Boys Slaughterhouse". The setup of his smoker is like a larger room sized version of a KBQ. With a fire outside and a fan system that draws the heat and smoke off the fire. Though it’s not through the bottom of the fire

            Comment


            • BBQ_Bill
              BBQ_Bill commented
              Editing a comment
              The simple off-set smoker uses the principle of heat rising to move the smoke across the meat and out through the smoke stack. Using a fan, for convection is actually becoming a more common cooking as well as smoking method.
              Karau's patented method of actually purifying the smoke, by burning it more completely, is the genius of the KBQ design.

            #56
            How well does the KBQ do in the wind and cold? I live in Chicagoland and generally smoke food through the winter (though not as often obviously).

            Comment


            • EdF
              EdF commented
              Editing a comment
              I've used it in Feb in NJ a few times - no issues.

            • BBQ_Bill
              BBQ_Bill commented
              Editing a comment
              The fact that the KBQ thermostat "asking" for heat means you get smoke as well, bark is WAY better in Winter months.
              Better flavorful bark is what we all "howl" for!
              -
              Wind can cause ash to be blown into the top poppet and onto the meat at times.

            • BBQ_Bill
              BBQ_Bill commented
              Editing a comment
              The lid will help keep the firebox better protected from wind, AND gives me better bark. I always put it on right after wood adds and only remove it to make an add, then right back on it goes.

            #57
            Click image for larger version

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            We have fire!!!

            But, when I went to add some meat for a maiden cook, I noticed some ash floating around in the cook chamber. Is this normal? It’s a little windy here. Not steady but random gusts 5-10mph or so. I turned the KBQ so the door was facing into the wind (and then it changed direction) to see if maybe that would help.

            Comment


            • EdF
              EdF commented
              Editing a comment
              Good idea. Also shut the thermostat down when you're inspecting the food chamber, then turn it back up when you're done.

            • BBQ_Bill
              BBQ_Bill commented
              Editing a comment
              I have some thoughts that are too many characters to post in a comment. Please go to page 5 of this topic to read my post regarding ash moving into the cooking chamber of our KBQ's.

            • Histrix
              Histrix commented
              Editing a comment
              When the door is opened it really shouldn't matter if the exhaust fan is running. With the door opened very little (if any) air is going to be sucked thru the poppets. Like water, air flow follows the path of least resistance and the control fan is just going to suck air from the opened door.

            #58
            At times Rfuilrez I have had a bit of ash on my briskets, especially on the ends of the meat next to the heat dispersion manifold inside.
            I have actually used my spritz spray (bottle) to rinse the ash off of that end of the meat.
            -
            The top poppet opening is the most likely "culprit" allowing ash to be introduced into the cooking chamber below.

            To minimize ash on your smoked products you might consider some of these thoughts I have posted below...
            1) Always allow the draw fan to come to a complete stop before adding wood.
            Also the draw fan should be stopped before tamping down or adjusting wood in the firebox.
            You might also close the top poppet just before adding fresh wood.
            2) After wood has been added, with the draw fan still off, push or pry the freshly added wood towards the end of the firebox opposite to the poppets increasing the gap between the wood and the top poppet opening.
            3) With the firebox being just under 11" inside, cut your logs/splits shorter in length so that there is a greater gap between the end of the wood and the top poppet opening.
            This distances flaking/falling wood ash farther from the poppet opening through which heat and smoke move into the cooking chamber.
            4) Run with the top poppet completely closed during windy smokes/cooks.
            5) Position the meat closer to the door a with the larger gap between the meat and the manifold in the back.
            6) Keep the lid on during the periods of time between wood adds to help shield the wind from blowing ashes in through the top poppet opening.
            7) At times, the cooking chamber temperature may start dropping even though you have sufficient wood in the firebox.
            This is generally caused by clogged holes in the coal tray. When opening these holes, make sure the draw fan is stopped.
            8) Empty the ash from the bottom ash storage area after each cook/smoke and spray/rinse the firebox out with water before storing away.

            I have a switch that I use to shut the power off to my KBQ's when needed.
            Last edited by BBQ_Bill; September 22, 2018, 03:10 PM.

            Comment


            • EdF
              EdF commented
              Editing a comment
              Thanks!

            • BBQ_Bill
              BBQ_Bill commented
              Editing a comment
              You are most welcome my friend!
              LUV these machines and LUV sharing whether it is a stupid mistake (Like blowing the KBQ door open) or a discovery (Like a set of COOL door handles).

            #59

            Yeah I made my logs about this long and have been keeping them that way. I also noticed that I bumped the top poppet valve a couple times and knocked it open. Have a modification in mind for that.

            Ive also been diligent about shutting the thermostat down when opening the door and messing with the wood and coals. There was some ash on the sausage I cooked first, but doesn’t look like much if any on the turkey breast I’m smoking right now. Click image for larger version

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              #60
              There are several of us using Binder Clamps on the 1/4" bolts.
              They are used to hold the adjusted settings of the Poppets Rfuilrez.
              By using different configurations and sizes, settings can be held fairly well, from closed to various open positions including fully open.
              -
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              The photos above show three configurations I have used.
              3/4", 1-1/4" and 2" Binder Clip sizes are shown, but 2 each of the 1-1/4" wide size will hold the arms of a 2" wide one securely and keep that poppet in most all positions quite nicely.
              -
              Smoke On!
              Last edited by BBQ_Bill; September 22, 2018, 10:30 PM. Reason: Added two more photos and gave a better explanation of uses.

              Comment

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