Hi - I purchased a new Rec Tec RT-340 a little over two months ago and have been very happy with its performance. It is a great supplement to my 18-inch WSM, especially in the Florida heat. About a week ago, I noticed that the paint was peeling and there was rust on the gap between the pellet hopper lid and the main body. Obviously, I was surprised given that it is only two months old and has been under its cover when not in use. Rec Tec customer service is sending out a powder coat paint touch-up kit as a first step. So, I was hoping to get opinions on (a) is this typical on Rec Tecs (or any other pellet smokers), (b) if you have experienced this issue, has touch-up paint solved the problem and (c) given that this happened when it was practically new, should I be concerned about longevity of the 340? Thanks.

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Rec Tec RT-340 Rust
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Club Member
- Jul 2016
- 10301
- Virginia
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Lots of knives
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2 Vortex
I don't have a Rec Tec but I do deal with corrosion. The key to stopping it is good prep work. Do you have a Dremel tool~
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Yup better get after it before it gets worse. Grind it down and touch it up with a good paint like Rust-Oleum.
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Spacecase at the very least sand it down. Without surface prep you'll just be whizzin' in the wind.
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Club Member
- May 2018
- 1361
- Grants Pass OR
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- Rec Tec Trailblazer RT-340
- O-Grill 600 Portable Grill with O-Dock
- Cuisinart 360 Griddle
- Ooni Fyra (coming soon)
I have a RT-340 since March and I haven't seen anything like this. I live in a very dry area though. I do keep it under covered patio and also keep it under its cover most of the time. How far are you from the ocean? Yes, I would be concerned if it were me. Too bad, most of the unit is stainless steel, but not the hopper.
Good luck with this, and I'll let you know if anything similar shows up on mine.
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I live probably 20 miles or so from salt water and 5 miles from fresh water, so I don't think that is a factor here. The customer service folk have been helpful and say that the touch-up paint is the first step. So, I have faith that it will be resolved. Just kind of annoying to have friends asking what is wrong with my new smoker. Thanks.
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I took a second look at my RT-340 and found that the area where your rust is looks like a raw metal edge on mine, with a small amount of paint chipping off. It is almost like this metal was cut after paint or powder coat, though that doesn't make sense. I'll send a pic tomorrow to show. I think I will paint this on mine, just to be sure not to rust.
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OK, sorry to hear about the rust, but how have your cooks been on the Trailblazer? I've been very happy with my results.
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Club Member
- Dec 2015
- 1008
- Phoenix, AZ
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Weber Genesis S330 with GrillGrates
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Accessories ranging from a Vortex to bear claws.
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Club Member
- May 2018
- 1361
- Grants Pass OR
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- Rec Tec Trailblazer RT-340
- O-Grill 600 Portable Grill with O-Dock
- Cuisinart 360 Griddle
- Ooni Fyra (coming soon)
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That is very interesting. I would definitely hit that with some paint, so that it doesn't look like mine.
As to your question about my cooks, I have had nothing but success. I have done mostly ribs & pork butts and they have turned out great. (Or at least great for my skill level.) I smoked sockeye salmon for lunch today and am getting ready to roast a spatchcocked chicken for dinner in few.
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Yep, I've had a lot of success also. I like my trailblazer. I just finished pulling pork from a 17 lb shoulder cooked overnight. Started 8 PM and finished this morning at 10 AM. Taste great. I'll post some pics later on. Surprised it only took about 10 lbs of pellets for the 14 hour cook.
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