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Starting a new smoker build... 60-callon on a yard cart, small ATV tires.
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Club Member
- Dec 2015
- 4193
- Northeastern Oklahoma
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Traeger BBQ124 (in storage)
Yoder YS480
No gas grill anymore
Weber kettle Premium 22"
Blackstone 36" griddle
Camp Chef Smoke Vault 24 propane smoker
Super 55 drum smoker from Smokerbuilder.com
"The Duk" Ugly Duckling self-built 80-gallon insulated firebox backyard offset smoker
"Big Bertha" 320-gallon trailer mounted offset smoker (also self-built)
"The Bronco" 26x48 110-gallon trailer mounted offset smoker (currently for sale!)
Numerous electronic thermometers from Thermapro, Thermoworks and Fireboard.
Personal firearms, home theater, home computing/networking, car audio enthusiast. Smoker building.
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Club Member
- Dec 2015
- 4193
- Northeastern Oklahoma
-
Traeger BBQ124 (in storage)
Yoder YS480
No gas grill anymore
Weber kettle Premium 22"
Blackstone 36" griddle
Camp Chef Smoke Vault 24 propane smoker
Super 55 drum smoker from Smokerbuilder.com
"The Duk" Ugly Duckling self-built 80-gallon insulated firebox backyard offset smoker
"Big Bertha" 320-gallon trailer mounted offset smoker (also self-built)
"The Bronco" 26x48 110-gallon trailer mounted offset smoker (currently for sale!)
Numerous electronic thermometers from Thermapro, Thermoworks and Fireboard.
Personal firearms, home theater, home computing/networking, car audio enthusiast. Smoker building.
Now it just needs paint. Or oil. Or... whatever I'm gonna do.
Internal vertical baffle:

You can see the slots there for it... I made it removable, I want to play around and experiment and see temp changes with it in place and out.
Played around with a couple ideas, I tried putting 'feet' on the plate itself, that didn't work, it wouldn't stay upright, and I realized if it's on any kind of incline, it would make it worse. So I think this works ok - but holy F, it was a PITA trying to get my arm inside, upside down and backwards to weld blind on the backside of a couple of those tabs. Sheesh. I remember practicing suturing with video from behind a sheet in school - this is worse than that. Stupid.

Here's how it all looks assembled with the grate in place.



Now it needs paint and oil finish.
Oh crap... ok, I said fab was done. Sheisse. I forgot, I haven't put a drain in yet. So... maybe it's NOT all done. lol The drain will be here later in the week. THEN it'll be done!
I think I'm gonna paint the legs and then do salt water and vinegar to make it rust and then oil over the top of it. We'll see how it comes out!
โ
- Likes 6
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Who cuts out those beautiful hinges and door handles for you? Do you know someone with a CNC plasma table?
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Yes my friend down the road has a Plasma Cam table and a Hypertherm 85XP. Someday...
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I have the official NRA small bore rifle silhouette target patterns. Would I be able to pay him to cut me out two sets of targets. If so I would like to get with him on price. Once he gets them programmed into his machine you should get him to make you a set. They are a hoot to shoot. Itโs all done with 22 rifles. There are small chickens at 40 yards, small pigs at 60 yards, turkeys at 77 yards and rams at 100 yards. Itโs so cool when you hit one and it falls over. A great way to relax.
- 1 like
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Club Member
- Dec 2015
- 4193
- Northeastern Oklahoma
-
Traeger BBQ124 (in storage)
Yoder YS480
No gas grill anymore
Weber kettle Premium 22"
Blackstone 36" griddle
Camp Chef Smoke Vault 24 propane smoker
Super 55 drum smoker from Smokerbuilder.com
"The Duk" Ugly Duckling self-built 80-gallon insulated firebox backyard offset smoker
"Big Bertha" 320-gallon trailer mounted offset smoker (also self-built)
"The Bronco" 26x48 110-gallon trailer mounted offset smoker (currently for sale!)
Numerous electronic thermometers from Thermapro, Thermoworks and Fireboard.
Personal firearms, home theater, home computing/networking, car audio enthusiast. Smoker building.
Just a quick update - I have my drain and pipe nipple, I'll probably weld those in tomorrow.
I've sprayed it down a couple of times with vinegar and salt water.... why, you ask? Well... to promote rust, of course!
Why have it sandblasted and THEN try to get it to rust??? WTH is WRONG with me???
Here's what rust looks like on my old tank:
โ
And HERE'S what it looks like after I coat it with Boiled Linseed Oil and get it hot to bake it in:
โ
So... I sprayed it with distilled white vinegar and saltwater, and after an hour - had turned GREEN! Yes, GREEN! Like ARMY GREEN! Which, surprisingly, was actually a cool look - I painted the legs a dark brown, in anticipation of the coffee color above, but then, with the green and brown, it was like an Army theme! Pretty cool, actually! lol
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Not sure how that would look when oiled down... but... after a couple of days and several coats of vinegar and saltwater, it's much more predictable in appearance.
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It's gonna look awesome when it's oiled. Probably slightly lighter than the big tank - I think it'll come out looking like nice saddle leather. Gonna be sweet!
So, it's gonna be complete this weekend and ready for delivery. I do have one person at work who has expressed an interest in it - it will actually be kind of hard to 'say goodbye' if she decides she wants it. lol
Funny how I can get emotionally attached to something like this - but this is the first one I've built not specifically for ME to keep, so it's kinda like... I dunno... raising someone else's dog? It's not like giving up a kid, but maybe like raising puppies for sale? Do those of you wo have done that feel attached to puppies when you hand them off at 8 or 10 weeks or something?
Anyways... my wife has already indicated, another smoker in my backyard had better be big enough for me to SLEEP in... so... yeah. This one will be going somewhere else to live!
- Likes 7
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Club Member
- Dec 2015
- 4193
- Northeastern Oklahoma
-
Traeger BBQ124 (in storage)
Yoder YS480
No gas grill anymore
Weber kettle Premium 22"
Blackstone 36" griddle
Camp Chef Smoke Vault 24 propane smoker
Super 55 drum smoker from Smokerbuilder.com
"The Duk" Ugly Duckling self-built 80-gallon insulated firebox backyard offset smoker
"Big Bertha" 320-gallon trailer mounted offset smoker (also self-built)
"The Bronco" 26x48 110-gallon trailer mounted offset smoker (currently for sale!)
Numerous electronic thermometers from Thermapro, Thermoworks and Fireboard.
Personal firearms, home theater, home computing/networking, car audio enthusiast. Smoker building.
Well... she's done!!!!
Got 'er all rusted up with salt water & vinegar, then this afternoon put in the drain, the thermometer and the door handle.
Decided it was time to season 'er up!
Just used a few 8oz cans of WalMart canola cooking spray, inside & outside. One can did the firebox and a little of the cook chamber, 2nd can finished the cook chamber, collector and stack. 3rd can did the outside shelf, inside all over and inside rack. Used a 4th can while she was heating to do extra areas and touchups and put some more on the firebox.
I think she came out pretty nice, overall!




Made it up into the 600ยบF range, none of my welds popped, so I think she's good to go!

I wouldn't call myself a professional, by any stretch, but I'm happy with this little backyard cooker! She flows well, holds some heat and can run a good while on a single small split. Should be easy to cook on and easy to pull around, as well!
Thanks for all the encouragement from my friends here!
โ
- Likes 11
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Club Member
- Apr 2018
- 6715
- Western Mass
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Retired, living in Western Mass. Enjoy music, cooking and my family.
Current cookers Weber Spirit 3 burner with a full insert griddle added. A 22" Kettle with vortex, SnS and a Smokey Joe. The most recent addition is a Pit Barrel Jr with bird hanger, 4 hooks and cover. ThermoWorks Smoke 2 probe, DOT, 2 ThermoPops and a Thermapen MK4. A Thermoworks RFX Gateway 2 probe meat thermometer.
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Club Member
- Mar 2020
- 4755
- Muskego, WI
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Current cookers:
Recteq RT-700 "Bull" pellet cooker
Smokin-It model 2 electric smoker w/ Maverick 732 temp monitor and cold smoking kit
Weber Genesis 3 burner gas grill w/ rotisserie
Charbroil Grill2Go gas grill
Weber 22" Performer Deluxe kettle grill w/ThermoPro TP-20S temp monitor
Onlyfire rotisserie kit for 22" kettle
Weber Smokey Joe
SnS Deluxe
Vortex
The Orion Cooker convection cooker/smoker (two of them)
Pit Boss Ultimate 3 burner griddle
Joule Sous Vide circulator
Thermopen original.
Too many miscellaneous accessories (grill pans, baskets, tools, gloves, etc.) to keep track of. ๐คฆโโ๏ธ
Favorite beer: Anything that's cold!
Favorite cocktail: Bourbon neat
Outstanding work. So now youโre a Pitmaster AND a master Pit-builder!!
๐๐๐Last edited by Jfrosty27; March 2, 2024, 08:02 AM.
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Founding Member & Pit Barrel Cooker Queen
- Jul 2014
- 8201
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My toys:
Weber Summit Charcoal Grilling Center (WSCGC) aka Mr. Fancypants
Pit Barrel Cooker (which rocks), named Pretty Baby
Weber Summit S650 Gas Grill, named Hot 'n Fast (used mostly for searing and griddling)
Weber Kettle Premium 22" named Kettle Kid, eager to horn in with more cooks in the future
Camp Chef Somerset IV 4-burner outdoor gas range named AfterBurner due to its 30kBTU burners
Adrenaline BBQ Company Gear:SnS Low Profile, DnG, and Large Charcoal Basket, for WSCGC
SnS Deluxe for 22" Kettle
Elevated SS Rack for WSCGC
SS Rack for DnG
Cast Iron GriddleGrill Grate for SnSGrill Grates: five 17.375 sections (retired to storage)
Grill Grates: six 19.25 panels for exact fit for Summit S650
gasser
Grill Grates for 22" Kettle
2 Grill Grate Griddles
Steelmade Griddle for Summit gas grill
Fireboard Gear:Extreme BBQ Thermometer PackagePit Viper Fan (to pair with Fireboard Fan Driver Cable)
Additional control unit
Additional probes: Competition Probes 1" (3) and 4" (1), 3 additional Ambient Probes. 1 additional Food Probe
2 Driver Cables
Pit Viper Fan new design (to pair with Fireboard Fan Driver Cable)
Thermoworks Gear:Thermapen MK4 (pink)Maverick ET 73 a little workhorse with limited range
Thermapen Classic (pink too)
Thermoworks MK4 orange
Temp Test 2 Smart Thermometer
Extra Big and Loud Timer
Timestick Trio
Maverick ET 733
Maverick (Ivation) ET 732
Grill Pinz
Vortex (two of them)
18" drip pan for WSCGC
Ceramic Spacers for WSCGC in Kamado Mode: 2 sets each 1/2", 1", 2". The 2" spacers work best with the 18" drip pan. The 1+1/2 inch spacers work best with the 14 inch cake pan.
Two Joule Sous Vide devices
3 Lipavi Sous Vide Tubs with Lids: 12, 18 and 26 quarts
Avid Armor Ultra Pro V32 Chamber Sealer
Instant Pot 6 Quart Electric Pressure Cooker
Instant Pot 10 Quart Electric Pressure Cooker
Charcoal Companion TurboQue
A-Maze-N tube 12 inch tube smoker accessory for use with pellets
BBQ Dragon and Dragon Chimney
Shun Classic Series:8" Chef Knife
6" Chef's Knife
Gokujo Boning and Fillet Knife
3 1/2 inch Paring Knife
Wow, that came together so quickly and easily (says me as I sit at my computer doing bupkis). Seriously though, it's a wonderful hobby for you, and you do it so well. Congrats on doing such a beautiful job.
Kathryn
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Thanks! This one did come together fairly quickly, considering the time I had doing the previous builds! Of course, finally acquiring all the right tools and having some time to work on it this month, and weather that actually cooperated (for February!) is a big part of it. Once you learn the basics and get the tools accumulated, things can move fairly quickly.
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