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Kettle Coating Damage

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    Kettle Coating Damage

    I was drilling a hole in my Weber kettle today in order to install a Flame Boss adapter and... the step drill caught kinda funny, I lost control of the drill and I bent the scratched part of the kettle. The bend wasn't too bad and banged and bent it back. The issue is the porcelain on the outside. An area about the size of a dime is stripped pretty bad. I doubt it'll affect cooking at all, especially since it's on the indirect side (the side I use as indirect anyway) but... rust.

    Is there anything I can put over the area to protect it from the elements?

    (For the record, patience and/or having someone help me would have prevented this. Go impatience and "I got this!")

    #2
    Bubble gum?

    Comment


    • Mudkat
      Mudkat commented
      Editing a comment
      Duct Tape?

    #3
    They do sell black grill paint hardware stores....My local "Do it Best" store sells a kind specifically for Weber Grill, though it is an aftermarket product. You could sand it lightly with 320 grit and hit it with a little of that paint, you should be good to go. Better to to get it early before it starts to corrode.

    Comment


      #4
      I'm in an extremely dry climate, so I'm not too afraid of rust quickly.

      I am seriously considering painting a circle with a template and making it red or something. I might even paint the adapter so it looks cool.

      Anyone got any experience spray painting grills with templates? I'm suddenly thinking the symbol for radioactivity would be awesome.

      Comment


        #5
        I wouldn't worry too much about it to be honest. I little paint will help for sure but at the end of the day its going to take a loooooonnnng time for that to rot out.

        I have plenty of chipped kettle that have been holding up well for decades.

        Congrats on the FB. I cant wait to see a pic or two of this rig all set up.

        Comment


        • Mr. Bones
          Mr. Bones commented
          Editing a comment
          I can verify that chipped / dinged kettles will last quite some time...
          I have some ~ 50 yrs old...

        • Thunder77
          Thunder77 commented
          Editing a comment
          I have a 28 year old kettle with a few chunks out of the paint, and hasn't rusted.

        #6
        I haven't chipped mine yet, but I haven't got the courage to drill mine yet, either. However, I have damaged other grills in the past. Rustoleum makes a high temp black glossy spray paint that will adhere well and protect the metal for many years.

        Comment


        • DWCowles
          DWCowles commented
          Editing a comment
          Rustoleum high temp paint started flaking off within a month on the firebox of my Lang.

        • binarypaladin
          binarypaladin commented
          Editing a comment
          If you feel like you should stabilize your grill or get help just do. Drilling is pretty easy when you don't avoid common sense like me.

        #7
        There are also some high temperature paints for engine blocks available. You can get them in spray cans.

        Comment


        • Mr. Bones
          Mr. Bones commented
          Editing a comment
          I think last time I built/painted an' SBC, I used VHT brand...
          Not sure it'll stand up to kettle temps; haven't tried that...

        #8
        Not sure what the adapter is but maybe a larger hole and a bushing, Or chase nipple, washer? Remove damaged area. Just a thought.

        Comment


        • binarypaladin
          binarypaladin commented
          Editing a comment
          The hole would go out at least another 1/4 of an inch which is a lot.

        #9
        In the spirit of DWCowles just put some bacon grease on it. 😀 You can always ask Mr. Bones what's still holding him together and then try that. maybe go old old school and try some Bondo or duct tape. Just some Saturday messing around.

        I don't think you will have an issue for about 30 years but our OCD in the pit will want it fixed.

        Comment


        • Mr. Bones
          Mr. Bones commented
          Editing a comment
          Right Back Atcha, HouseHomey

        • Mr. Bones
          Mr. Bones commented
          Editing a comment
          An' 'Bacon Grease' would be th' answer to yer question, above, as well...
          Diluted with th' occasional Guinness Extra Stout, and/or good bourbon,,,
          Happy weekend, Holmes!!!

        #10
        Get your self some wood stove paint

        Comment


          #11
          Thanks everyone. I did a bit of research too. High heat spray paint seems to make the most sense. Gonna make some templates and trick this grill out. I like modding this thing a lot anyway. My OCD really wants me to replace the body, but this grill and I have been through so much. lol

          Comment


            #12
            I'm eagerly lookin' forward to yer results, sir...

            Comment


              #13
              Engine block paint is the way to go, any auto parts store has color options. Be creative! Also, a quick rub w/ some steel wool is a good idea even pre- visible corrosion.

              Comment


                #14
                The paint will flake if you don't prepare the surface properly. It needs to be super clean. I have used lighter fluid, but there are other cleaners designed for the purpose.

                Comment


                  #15
                  As others have mentioned an auto parts store will have high heat engine paint in a variety of colors.

                  I have a couple chips in my lid that are about the size of a quarter caused by the lid dropping onto my exposed aggregate patio. I was originally going to spray paint them but never got around to it. Ten years later they have a bit of rust but I'll be dead long before they rust enough to cause any problems. Now I just consider them to be patina and adding character to the kettle.

                  Comment

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