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Modding old rotisserie for new Genesis II 3 burner

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    Modding old rotisserie for new Genesis II 3 burner

    I have an older rotisserie that fits my ancient Warm Morning gas grill. I checked the spit length and it's long enough to work on my new Genesis II 3-burner grill. I like this rotisserie -- it's got a counterweight and insulated handle, it works good, is fairly quiet ... and it's paid for.

    Only problem is the spit is a 3/8" square rod, and the Genesis looks like it is set up to accept a 1/4" spit. I see the spit for the official Weber rotisserie is turned to a smaller diameter where the spit lays on the grill body.

    Okay, so is it realistic to modify the rotisserie to fit the Genesis or vice versa? One solution I can see is to turn down the spit diameter. Or I can see enlarging the slots in the grill body to accept the spit as-is (although messing with my new Weber makes me cringe a bit). What you suggest, and how would you go about doing it?

    Or should I just pay the money and get a new rotisserie? I can't say I like the Weber one for lack of a counter weight and lack of an insulated handle. I see there is an after market alternative on Amazon for about the same $$ that has these features.

    I know some of you fine gents might be wondering about how I might get this done. I'm not a machinist, but I have plenty of tools for general farm/house maintenance, rough carpentry, and fine woodworking and I know how to use 'em. And there are also several talented guys who run a metal shop in town. They will sometimes do "honey do's" for a modest price if I ask nicely. It works even better if I give them beer or cookies too.

    #2
    Seems doable to me. You don't yet have the Genesis? I would take your existing rotisserie to the showroom and see if it fits without modification first.

    Comment


    • IowaGirl
      IowaGirl commented
      Editing a comment
      Yes, I've got the grill. The old spit is square in cross section for the whole length and doesn't set completely down into the slots on the new Weber that are supposed to hold the spit. The spit would bind if I tried to rotate it.

    #3
    First, I own a Weber rotisserie for my Summit grill and it works great without a counterweight. I also have an old DSC one from a former grill that never had a counterweight either. Tied up properly, I never understood the need for one. I believe the Weber model only cost about $125, might even be able to find one on sale.

    I also know what you mean about the fit. If you know someone that can turn some grooves into the ends of your existing rod I would think that would work. Sounds like it's well worth the try before spending money. Let us know how it works out !!

    Comment


    • IowaGirl
      IowaGirl commented
      Editing a comment
      One of my favorite things to do on the rotisserie is pork loin, and I agree a counterweight is not necessary for loin and similar things. Some of the chickens I've done weren't as easy to get balanced on the spit, so the counterweight came in handy.

    #4
    If you decide to have the rod turned round, make sure you keep the turned area well greased. The skewer is probably chrome plated mild steel and will rust if not protected. And if your guys cut you a deal, take 'em a rotisserie chicken as a thank you.

    Comment


    • Troutman
      Troutman commented
      Editing a comment
      Yea he's right. Hopefully it's stainless.

    • IowaGirl
      IowaGirl commented
      Editing a comment
      Yep, you're right -- it's plated steel, but that's okay. I don't mind taking care of it. The chicken bribe ... uh, gift ... is a stellar idea!

    #5
    I had a similar dilemma concerning my 3 burner Spirit II. In the end I bought a new one. Less expensive than the Weber but higher rated. https://smile.amazon.com/gp/product/...?ie=UTF8&psc=1 Does a good job and has plenty of torque.

    Comment


    • RonB
      RonB commented
      Editing a comment
      The motors are rated for capacity. If I remember correctly, the original Weber motor was rated for 20 lbs. That one stripped the gears out when a turkey came loose on one end and most of the weight was on one side, (burned to turkey too). I bought a replacement motor rated for 40 lbs, and have not had a problem since.

    • IowaGirl
      IowaGirl commented
      Editing a comment
      That's the one I have in my Amazon wish list. Good to hear it's working well for y'all.

    #6
    I have the new Genesis II S-335 and the old rotisserie. I love the thing. I think it was built much better back then. All one piece. I turned mine down with no issues at all. It works perfectly now on the new Gen.

    Comment


    • IowaGirl
      IowaGirl commented
      Editing a comment
      Thanks! I'll ask my metal working fellas for some help.

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