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"Scoop Baffles" in patio sized offsets.

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    "Scoop Baffles" in patio sized offsets.

    While there aren't a lot of folks on here who are into patio sized offset smokers, there have been some threads on various of this style cooker of late that prompts some further commentary. There are many variations in design, most dealing with intake and exhaust styles/designs, fire management features, and a wide variety of accessory type features. All of those features have their place and appeal for some owners, others, not so much. For this thread I'm going to focus on one design feature only; the transfer portal for smoke and heat from the firebox to the cooking chamber. Excluded will be the radically different designs such as offered by Goldie's BBQ as that is enough different to justify it's own discussion, preferably/hopefully by someone with first hand experience.

    I'm going to include some links to YT videos that will do a reasonably good job of describing the "scoop" baffle, both for the sake of some clarity, and to save me keystrokes. Let's first describe the more common, basic and basic+ designs common to older, and often, lower priced offsets. The simplest designs just have a hole, often resembling a big smile, joining the firebox to the cook chamber. The heat and smoke flow through and do their thing. That hole, for the most part, doesn't affect flow much other than by virtue of its size. It has little to no regulation of air flow. As you might imagine, this results in a hot spot at the firebox end of the cook chamber. How big that hotspot is will be mostly determined by how big the portal is and how intense the fire is. In general, if the cook chamber is 48 inches long, the first foot or so is too hot to manage a good low and slow cook temperature. Some manufacturers deal with this by designing a pad/shelf to hold a water pan which acts as a heat sink to help control the temp. Some will also claim the evaporating water will help "keep the meat moist". To my thinking that's a dubious claim as the muscles of the protein will be contracting when heated, expelling moisture as well, so it's unlikely the protein can be both expelling and absorbing moisture at the same time. But that's an argument for another time. In an attempt to manage that hot spot, some manufacturers resort to variously angled plates welded above or below the portal to deflect the air flow, with some adding what are called "tuning plates" (mostly on units with a downward pointed deflector) which are intended to keep the air flow going across the cook chamber below the main cooking grate with the intention of evening the temperature from end to end. Some are a solid plate nearly the entire length of the chamber, some with holes to allow heat/smoke to release along the way. Others use multiple plates or sections of a long plate, that allow the user to adjust the amount and location of the heat release........thus the notion of "tuning". If you do your homework, you'll find all manner of opinions about how effective these types of "fixes" are, from some calling them worthless, to others claiming they're the answer to a maiden's prayer.................along with the whole spectrum of ideas/guesses across the spectrum between the extremes.

    More recently, say the last few years, some manufacturers have chosen to experiment with, and then produce, baffles that are generally larger than the deflectors noted above, that direct more of the hot air/smoke higher up on the firebox end of the cook chamber claiming that it gives an improved convection effect, often in conjunction with a collector chamber at the bottom of the exhaust stack rather than just the round or square tube affixed to the end cap of the cook chamber. At a minimum these baffles extend to the height of the main cooking grate or higher in some cases. Presumably the manufacturer has determined how high to go with this "air dam" to achieve the desired outcome in temperature control. The best known manufacturers at this time who have offered units with this type of baffle system are: Jambo, Outlaw, Lone Star Grillz, and the latest announced, The Solution, offered by Mad Scientist BBQ, a well known You Tuber.

    Here is a YT video by an enthusiast who likes to make videos describing features of various brands of outdoor cookers. He's not a dealer, or a renowned pit master, just an enthusiast much like most of us here on The Pit. His observations of actual configurations, mostly based on manufacturer pictures and description, are pretty good. Where he wanders off on accuracy is when he expresses opinions/conclusions not based in actual use, so keep that in mind.
    BBQ Buyer's Guide to Scoop Baffle Offset Smokers (youtube.com)

    Jambo claims to be the first to employ the scoop baffle design, and it's difficult to argue against that, but at this point that doesn't much matter. LSG uses the concept in two different models, and with two different configurations, perhaps driven by the chamber shape and exhaust collection design differences. The Solution adds the design configuration of punching holes in their baffle which may, or may not, make a significant change to the outcome at the cooking grate. They are not alone in having a baffle with this design element. Big Phil's, aka Blue Smoke Smokers, has come up with something similar that is free floating rather than welded in, so that you can change back and forth at will. Given that the use of 24" tubing is fairly common in this type of cooker, it's a device that may be used in other brands as well if people want to play with the concept. Here's a pic from their site:
    Click image for larger version  Name:	blue smoke baffle.jpg Views:	0 Size:	134.5 KB ID:	1591664
    And here's a video showing a biscuit test that will give a visual of the outcome using one in their cooker.

    Blue Smoke Smoker Biscuit Test (youtube.com)

    I can only speak personally to the performance of the Lone Star Grillz, 48" Texas Edition. The baffle on the TE goes higher than any of the others, including the 20" series of LSG. It extends to just below the upper grate. There is a small amount of radiant heat that makes the first 3-4 inches of the right hand end of the main grate slightly hotter than the rest of the grate. Based on actual measurement with a multi probe thermometer I can attest that the temp across the full width of the main grate remains within a narrow 10 degree band. The upper grate, given the height of the baffle, will run close to 100 degrees hotter when the main grate is between 250-275. Some might see that as a negative, but if you're cooking both beef and chicken during one session, that upper grate is a fine environment for the chicken cooking.

    Whether or not any of these designs are more superior is up to the user. You makes your choices and you takes your chances. When I was doing my research for this style of cooker I was impressed by the greater use of space afforded by an upward baffle. The uniformity of temperature across the full width of the main grate was also appealing. To counter that, I can understand that some people would prefer working with a wider range of variability choosing to place varying proteins in appropriate locations to take advantage of the variety of temp zones. It's up to you which limitations you prefer.​
    Last edited by Uncle Bob; April 30, 2024, 12:18 PM.

    #2
    Thanks Bob, that was interesting since I have a backyard Jambo. Never heard specifically about the "scoop" baffle before. Though I think his pricing is a bit off ($4100 compared to $2800 on the website) and the golf tires and rims are not standard on the backyard model.

    Thanks for posting.

    Comment


      #3
      Uncle Bob, I jump in with an observation which will initially come across as bizarre. But I do so because you seem to have a peripatetic brain, and are a curious soul.

      My Chinese, Asian, African rabbit hole re cuisine now has a branch into residential cooling in the desert, centuries old techniques. Look into wind catchers or wind scoops. Basically a 2 or 3 story tower catching the breeze, funneling it down to below ground, traversing horizontally, then emerging into living quarters. Cool, refreshing, often in conjunction with a pool of
      water in the enclosed courtyard.

      With electricity and air conditioning, most of us have lost touch with ancient cooling techniques. The parallels with offset cooker design are intriguing; presumably employing similar, yet opposite, thermodynamic effects.

      Comment


      • Uncle Bob
        Uncle Bob commented
        Editing a comment
        I can relate to being called curious, though perhaps in a different way (you can probably relate). Offsets are very much about air flow (among other things). I've learned on my TE that I can induce a draft that resembles a steam locomotive at full throttle. With a hot fire and full open exhaust I can get almost no flavor at all on a protein as it burns too efficiently. I had to learn to throttle down and arrange the splits for better smoke flavor.

      #4
      I'm using something similar in my current build, a vertical scoop/baffle to deflect heat upward, but allow recirculating "bottom" air to mix with it.

      Last cooker I built I used just a vertical plate, removable, to direct heat upward. It did a remarkably good job at negating the hotspot in front of the firebox, the so-called 'microwave zone'. Here is a picture:

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      I made it removable because I wanted to test it with my Fireboard, and I did before and after temps. Temps at the throat end of the cooking grate jumped up to well over 500ºF immediately after putting a log in the firebox, making this zone essentially unusable for realistic cooking purposes. Since this was a small 60-gallon cook chamber, that left about half the grate useless for the most part.

      After putting in the baffle plate during the same cook, at the same temp with the same size piece of wood placed in the firebox, this hot zone was alleviated considerably, by more than 200ºF. In fact, when things settled, the zone in front of the throat opening of the firebox was by far the COOLEST area on the cooking grate!

      I eventually cut this baffle down, removing an inch from the bottom opening, enlarging it from 2" to 3" off the bottom of the cook chamber, and removing 1.5" from the top of the baffle. It was originally 3" above grate level, leaving it about 1.5" above grate level. After this modification, the portion of the cooking grate just in front of the firebox was still slightly cooler than the portion near the collector, but still quite useable.

      Click image for larger version

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      This pic illustrates the areas I was monitoring at the time, in order from 1 to 4:

      1 - 2" above cooking grate, directly in front of firebox (behind baffle plate)
      2 - 2" above cooking grate, just before exhaust collector
      3 - 2" below cooking grate, just before exhaust collector
      4 - 2" below cooking grate, directly in front of firebox (behind baffle plate)

      To say the least, I was VERY pleased with this baffle plate's performance. This cooker has now moved on to a new home and I understand it is doing quite well out at deer camp/duck camp.

      In my current build, which is nearing completion - likely tomorrow - I have adapted this baffle to be a part of the firebox.

      Click image for larger version

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      This baffle is slightly angled outward, and actually end just an inch or two below the bottom cooking grate. You can see it still incorporates the open bottom end to facilitate circulation of air from the floor of the cook chamber (still just a theory). I am hopeful this design will lead to good results, though I don't know. It is copied off of a similar build by SmokerBuilder Frank Cox in his recent pair of 1000 gallon pits currently in service at Apocalypse BBQ in Miami, FL. I admired these at their completion and helped move one around while we took it for weighing (~5000 lbs!), though I didn't get to help with the build on those - I did help minimally with the most recent 1000 gallon build he just completed and got to be in one of his YouTube videos about building the collector.

      So I hope to have my current pit fired up later this week. If so, I'll post some results and we'll see how things run, how well my 'scoop/baffle' works out.

      This is the "Mk48," nearing completion.
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      Hope my experiences can help someone else. And I really hope this one won't be a dismal failure! lol

      Comment


      • TripleB
        TripleB commented
        Editing a comment
        Fantastic! It always blows me away what people can create. Kudos brother! .... Regarding the baffle. Is it at the same level as the cooking grate, slightly lower, higher?? And why did you do that? Cheers..

      • Troutman
        Troutman commented
        Editing a comment
        Indeed, what he said

      • DogFaced PonySoldier
        DogFaced PonySoldier commented
        Editing a comment
        Actually the exit and top edge of my scoop/baffle is an inch or two below grate level. This is more out of a failure of my mathematics when cutting the standoff plates than any particular 'design' intent. lol Instead of redoing it, I figured - "Hey, I'm working with steel, I can always weld on an extension if I decide it is necessary, similar to when I trimmed down the last one. So... we'll see when I get a chance to test it out how it works.

      #5
      And here it was that I thought this was going to be an article about my favorite new hip-hop artist "Scoop Baffle".

      Regardless good article and interesting way of deflecting direct radiant heat. I'm still intrigued by the directing of the convective heat from the fire box to the cooking chamber via a large pipe as seen in the Goldee's offset made by M&M. I guess the proof is in the biscuit putting. Whatever gives you back that area in front of the burn zone is one of the holy grails of offset cookers.

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      Comment


      • Uncle Bob
        Uncle Bob commented
        Editing a comment
        I've seen a couple online reports that the area in front of that transfer pipe is exceptionally hot and make that area "unusable", whatever that means. That's why I remarked I'd like to see some first hand reporting rather than internet speculation/guessing/negativity without facts.

      • Troutman
        Troutman commented
        Editing a comment
        Yea if I had +-$4500 to throw around I’d test it myself, but that ain’t gonna happen 😎

      • Uncle Bob
        Uncle Bob commented
        Editing a comment
        Oh come on Stevie............we know you've got it............step up brother, take one for the team!

      #6
      So, this video just popped up on my YT feed, it was done two years ago. This is @DogFaced PonySoldier​ buddy he referenced as a mentor. I wish I'd seen this earlier, as I had to experiment through a few cooks on my LSG to discover just what he talks about...............adjust your flow and fire to ride that line between too clean of a burn, and too dirty (what I was talking about above in my comment to yakima)

      (1) What Kind Of Baffle Should I Use For An Offset Smoker? [PitMaster Secrets Podcast: ep. 3-6] - YouTube

      Comment


        #7
        I wanted to circle back here and tell you that I really appreciated this post Bob. Excellent information. Zero chance of me getting an offset anytime soon but I love these kinds of details. So Jambo, LSG, the Solution, and Outlaw should be on my short list.

        I did remember that Franklin and the Workhorse grills offer a grate-level smoke stack so the smoke is pulled across the meat instead up and over.

        Hello! Long time reader, new member here and would love your advice. I am interested in buying my first stick burner and am trying to land on the right one. I've been using a WSCG for about two years as my first foray into smoking after grilling on a gasser for about 4 years prior and have loved the versatility it provides,


        But Franklin also seems to have a baffle too?
        Attached Files

        Comment


        • Uncle Bob
          Uncle Bob commented
          Editing a comment
          Thanks for adding to the discussion, that pic is one I've not seen before. It's not so much a baffle in the sense that the others extend upward in the cook chamber. If you juxtapose your pic against a side view most of what you're seeing there is the end wall of the cook chamber or firebox, though there is a bit of a "diverter" at the bottom of the cook chamber due to the shape of the portal. His brag is how he's "tuned" the components to work together for an "easy" experience.

        • STEbbq
          STEbbq commented
          Editing a comment
          I agree with your note regarding the end wall of the cook chamber. It is not quite a baffle.

        #8
        To expand on the above Franklin example offered by @STEbbq​ Franklin claims to have empirically designed his smoker over many years of experience and experimentation to create the "ideal" offset. Well, that's both a yes and a no, as is so often the case. He has no user controlled intake throttling method, nor a user controlled exhaust throttle, taking away two of the methods of impacting smoke flavor level on the proteins, as well as cooking temperatures. The primary variable left to the operator is how the fire is managed. Usually that's done with placement of the splits for the sake of airflow around them, and the size/quantity of splits per load. The overall design limits the fuel load to the extent that it impacts temperatures in the cook chamber. In those comments I'm assuming a constant factor of a good/adequate coal bed.....yet another variable of control.

        In a comment above I made to yakima I mentioned that I can manipulate the airflow and fire management in my LSG to nearly eliminate any smoke flavor on the proteins. And vice versa. That's the outcome of a learning process, and to a degree, the design of the cooker. The notion that a baffle of any kind, or maybe a scoop baffle in particular, is "too restrictive" is speculation based in a lack of first hand knowledge. I can induce an exhaust flow that resembles the jet stream if I wish, and that's with one of the tallest scoops on the market. That ability to manipulate the variables to produce a range of outcomes is nirvana to some, and a burdensome chore to others, with a spectrum of opinions between the extremes. For some, a negative for the Franklin is that it narrows the variables too much taking away perceived earned skill outcomes, but that has appeal to those less interested in working through the knowledge curve.

        Comment


        • STEbbq
          STEbbq commented
          Editing a comment
          I kinda feel like a good baffle is 80% of time I’d leave it in place unchanged but it would sure be useful for that 20% of the time I’d like some flexibility.

        #9
        Circling back, Psaki-style....

        My new 'scoop baffle' thing on my new 250-gallon works great. Awesome temps, flows well, very efficient, I like the HELL out of that cooker!


        Kinda wish I could KEEP it... <sigh>

        Comment


          #10
          Most of what we've talked about in this thread are the baffles shaped something like a scoop. I saw a video a couple weeks ago that was a time lapse build by Boathouse Smokers out of Louisiana. Somewhere around the middle of the video it showed them welding in a full circle baffle at the heat intake end of the cook chamber that had radial "slots" to regulate the smoke/heat/air flow. I didn't bring it up here earlier as there is already limited interest as pertains to the greater group of readers on AR, and didn't figure many, if any, would invest the time in a tenish minute video. Tonight I got a chance to see a photo that shows their design reasonably well, so we'll do the thousand word worth thing now. The slots are in the upper half of the disc, the bottom, below the main grate, is mostly solid.

          Click image for larger version

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          Comment


          • DogFaced PonySoldier
            DogFaced PonySoldier commented
            Editing a comment
            Well, that's interestin'... I have a friend currently doing something similar. Putting a couple of butterfly type or windmill type dampers in the vertical baffle in a BIG ol' pit. Should be interesting.

          • Uncle Bob
            Uncle Bob commented
            Editing a comment
            I can't remember whose unit it was, but I remember a COS that had a butterfly damper employed in the transfer portal or tuning panel along the bottom. Might have been AFS smokers. CRS is crippling......................

          • STEbbq
            STEbbq commented
            Editing a comment
            I don’t think I like that design as much as the earlier ones. Larger holes means more heat and harder temp control and more challenging to control smoke flavor.

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