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Hank's Hot Box, gonna do another one (or two)

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    #31
    I did finish the two boxes this weekend. So here's a rundown of features, and what I changed compared to the previous build.

    * Just one door. Two doors was a fun idea, but definitely not needed. I like this cleaner look.
    * Better door latch with bolts to limit the movement so the handle doesn't go full circle.
    * A second charcoal grate 5" below the cooking grate. For serious searing :-) This charcoal grate is removable, just grab it with your hands and lift It out. I bought it from Amazon, it's a pretty sturdy cast iron grate.
    * A small handle welded on the front edge of the grill grates, makes for very easy slide in and out. Plus, small "stops" that hold the grates in place when you slide it out, just like on an offset smoker. Super handy when you need to refill charcoal on the top grate, or just move the food out of the heat while fiddling with things etc.
    * Shorter legs. The previous build had 300 millimeter/10" legs, this one only 200 mm/8". Much better.
    * Swivel wheels all around. Make it very easy to move.
    * Skipped the side handles (left+right). Wanted to get the build done, plus I like the slimmer look. We'll see if I need them in the near future, but I think this is good.
    * The top door isn't flat anymore, this one "folds" over the front. Looks better, and is way better when handling food, as you don't have to reach over the sides and in, so to speak.

    A feature I had on the previous one also is the fact that there's no lip/edge at the bottom of the main chamber where the door is. It should be trivially easy to scrape out ash without having to "lift" it over a low edge.

    So, all in all I'm very happy with the build(s). I think my welding is way better now :-) It helps having built a ton of offset smokers. And I like the slightly more compact look 'n feel (width/height/depth of the actual box is the same).​

    Now I'm waiting for the paint to dry, will prolly fire it up next weekend, and shoot a video.


    Twins?

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    Door open. Notice how easy it is to slide out the grates. Two Tel-Tru thermometers.

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    Grill grates slides out, upper (removable) charcoal grate visible.

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    Aerial view of top cast iron charcoal grate, and the "frame" it rests in.

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    Upper charcoal grate removed. This is how I will use it when cooking "Hill Country" style.

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    Close up of my offset smoker firebox latch and handle

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    Bottom charcoal area with fireproof bricks. Very snug fit.

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    I didn't paint the inside, don't want burnt paint to interact with my food. The top door is painted on the outside, I use Hammerite "straight to metal" smooth black. BUT: it is NOT heat resistant, so not sure how the top door will look after use. I guess I'll find out the hard way.

    What do you think? Looks ok? Any features you miss? And no, I skipped on foldable side tables for now, wanted to get the build done. But I may very well add some soon, either bolt-on or something else. I need to search on Amazon if there are ready made foldable side tables so I don't have to fabricate. Any tips and suggestions is appreciated.

    Comment


    • Henrik
      Henrik commented
      Editing a comment
      Thank you Smoker_Boy !

    • FlashHokie
      FlashHokie commented
      Editing a comment
      Very impressive! I love following along with your builds. Can't wait to see the video and some cooks!

    • Henrik
      Henrik commented
      Editing a comment
      Thank you FlashHokie ! I’ll get a video up soon hopefully.

    #32
    Classic, elegant. Henrik. am I missing airflow management, a lower intake?

    Comment


    • Bob K
      Bob K commented
      Editing a comment
      looks like the door is the intake vent, with pre-positioned latch notches on the bracket for adjusting width of opening

    • Henrik
      Henrik commented
      Editing a comment
      Thanks yakima, the door is the intake. That's what the latch notches and the handle is for. You just set the door to position 1, 2, 3, 4 etc. But having built and used one before, I'm pretty sure I will only ever user the first, inner, notch, leaving the door with a 1/2" gap.

    • realdocBBQ
      realdocBBQ commented
      Editing a comment
      This is what I have found, as well - the door gap is all around the door and allows a TON of airflow, I usually use the 1st or 2nd notch on the standoff only most of the time.

    #33
    Your twins are beautiful. Is the older one the one you prefer?

    Kidding aside, you've got an impressive result there. Congrats! I hope your friend pays you a ton of $$$ for it. I can't imagine how you can put a price on all of the ingenuity, technique and talent that went into the build.

    Kathryn

    Comment


    • Henrik
      Henrik commented
      Editing a comment
      Thank you Kathryn! I’ll chargΓ© him for material, that’s it. He’s a very good friend πŸ˜„

    • fzxdoc
      fzxdoc commented
      Editing a comment
      Wow! You're a good friend too!

      K.

    #34
    Very Nice!

    Comment


    • Henrik
      Henrik commented
      Editing a comment
      Thanks!

    #35
    Those are pretty nice cookers. Looks like they would be fun to cook on

    Comment


    • Henrik
      Henrik commented
      Editing a comment
      Thanks! Yes, I like that they require less baby-sitting compared to an offset. Plus the flavor profile when fat drops into the glowing embers πŸ‘

    #36
    As promised, here's a YouTube video of me showcasing my hill country cooker, and also firing it up. Really happy with how it turned out, and I look forward to cooking on it. The rotisserie I used here worked great. Gonna do a chicken next.




    Learnings:

    It all works fine with the rotisserie, but placing the charcoal straight on the bottom is not ideal, meaning the "beads" or lines of charcoal on either side don't get thick enough if you know what I mean. The only issue is that I had to refill charcoal once, so not that terrible. But I will try it out next time with an SnS on either side so I can fill those up with charcoal for a longer, more consistent burn without having to refill. Either that or use the regular Weber charcoal baskets. Only trouble is I don't have them :-) Should be able to find a cheap knockoff brand online.
    Last edited by Henrik; May 19, 2024, 03:44 AM.

    Comment


      #37
      I love this cooker. I especially like how you modified the lid to open access from the front. That's one of my complaints about the vertical drum smokers like my PBC. I think you have a winner here.

      Comment


      • Henrik
        Henrik commented
        Editing a comment
        Thanks! Yes, even after first use that front access is already a winner.

      #38
      Awesome job, Henrik! Love it! Love the walkthrough video, as well.

      Nothing like hearing a Swedish guy say, "Bob's your uncle."


      I can see some things I would do a little differently, we all have our preferences, and of course, that's what makes it all great to learn from each other. I love the ability to rotisserie on that thing, I definitely want to get a rotisserie kit and try it out on my Weber kettle or something.

      As much as I've done... learning, cooking, building - there's still so much more to learn, cook and do!

      Comment


      • Henrik
        Henrik commented
        Editing a comment
        Thanks man! Good to hear. As you say, we all have our preferences. I'm happy with mine, but very interested in hearing what you would do differently, just out of curiosity. And yes, there's still so much to learn!

      #39
      Hank, ur pics are always great ,ur vid is outstanding πŸ‘πŸ‘πŸ‘
      great fabrication for sure,,,
      Awesome cooker,,,
      I want a slice of that lamb when it’s done,,πŸ˜‹πŸ˜‹πŸ˜‹

      Comment


      • Henrik
        Henrik commented
        Editing a comment
        Thanks, appreciate that!

      #40
      Looks wonderful! How was the lamb?

      Comment


      • Henrik
        Henrik commented
        Editing a comment
        Thank you! It turned out great πŸ‘

      #41
      How did I miss this?

      Nice build!

      Comment


      • Henrik
        Henrik commented
        Editing a comment
        Thanks!

      #42
      Nice Rig!!

      I love rigs that beat the pants off of the standard commercial brands. Great design & functionality

      Comment


      • Henrik
        Henrik commented
        Editing a comment
        Thanks Bad Hat!

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