I have a Backwoods Smoker Chubby G2, with a firebox below and cooking compartment above. I also use a fireboard controller w/a pit viper fan. (What happened is NOT a negative reflection on either of these products. They worked as designed. I just wanted you to know what I had.)

After the cook and meal, a guest started asking about my smoker, so I gave them a "tour" of the firebox, followed by opening the cooking compartment. The moment I did, a gigantic ball of flame hit me in the face and burned some of the hair on my head. Yes, actual singed hair, complete with that unmistakable smell. No burns or other damage, though. <whew>
HOW DID THIS HAPPEN, you might ask... I was trained as a firefighter in the navy, so I can tell you the fire triangle is fuel, heat, and air.
Fuel: plenty of beef and turkey fat in the water pan from an extended cook. But the flashpoint of beef is 600F! (If you don't know, the flashpoint is the degree at which something will burn.)
Heat: I got distracted after pulling the meat, also accidentally pulling the cooker temp probe out, which caused the fireboard to think I needed more air on the coals, and to turn the fan on for the next hour or so. The excess temp boiled all the water in the pan away, causing the temps in the smoker to go (I guess) higher than 600F.
Air: The moment I opened the door, I completed the fire triangle. Voila! Giant fireball!
PSA: Don't ignore your smoker after you pull your meat. Shut her down. Close the dampers and turn off any fans.
After the cook and meal, a guest started asking about my smoker, so I gave them a "tour" of the firebox, followed by opening the cooking compartment. The moment I did, a gigantic ball of flame hit me in the face and burned some of the hair on my head. Yes, actual singed hair, complete with that unmistakable smell. No burns or other damage, though. <whew>
HOW DID THIS HAPPEN, you might ask... I was trained as a firefighter in the navy, so I can tell you the fire triangle is fuel, heat, and air.
Fuel: plenty of beef and turkey fat in the water pan from an extended cook. But the flashpoint of beef is 600F! (If you don't know, the flashpoint is the degree at which something will burn.)
Heat: I got distracted after pulling the meat, also accidentally pulling the cooker temp probe out, which caused the fireboard to think I needed more air on the coals, and to turn the fan on for the next hour or so. The excess temp boiled all the water in the pan away, causing the temps in the smoker to go (I guess) higher than 600F.
Air: The moment I opened the door, I completed the fire triangle. Voila! Giant fireball!
PSA: Don't ignore your smoker after you pull your meat. Shut her down. Close the dampers and turn off any fans.
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