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Cheap, Quick, Turkey/Chicken hangers for the PBC

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    Cheap, Quick, Turkey/Chicken hangers for the PBC

    Let me start off by saying that the turkey hangers that they sell Pit Barrel Cooker Co. are, I am sure, way better than what I came up with, and I am an no way saying that you should make some of these instead of buying the ones from those folks that make the PBC cause those guys are awesome. But I am one of those guys that often times sees things and says to himself "oh I can totally make that with a coffee can, pipe cleaners and duct tape and save fifty cents" at which point my wife rolls her eyes and knows she won't see me for the next four hours as I tear apart the garage....

    Anyway for the first time this past November we are having Thanksgiving at our house and the wife's whole family is coming up. I volunteer to take on the turkey makin' with my PBC that my wife got me for my birthday in June. Looking to have about 25 people eating for the annual turkey sacrifice ritual so I'm thinking of doing two smaller birds instead on one ginormous one. Beginning of Nov. wife says to me, "you are going to do a trial run with the turkey, aren't you?" "uh yeah, of course, totally already had planned to do that...." at which point I ran to Kroger to buy a "trial turkey" to do that weekend.

    Now, how to hang the thing in the PBC? I first scope out the turkey hangers at the PBC website, they look fantastic, made of quality stainless, nice sleek simple design...., but I'd have to buy two, and no chance to get them here by the weekend without expedited shipping and as already noted above, I am way to cheap for that kind of behavior... I look at using the included meat hooks, but where and how to hook two birds hmmm I don't know....so I head to Lowes to wander around the hardware section in search of inspiration (a common behavior of mine).

    After scoping out the design at the Pit Barrel Cooker website I'm thinking I need a central bar to go through the cavity and cross bars at top and bottom, at least one of which has to be removable. I want the height to maybe be adjustable so I can position the bird in the cooker properly. I pause at the "metal by piece" section and spy some aluminium bars and angles that are only a couple of bucks a piece. So I grab 'em and hit the garage. Here is what I came up with:

    Materials (can make two hangers)
    1 3' piece of aluminum angle
    1 3' piece of aluminum bar 1/8" thickness
    Click image for larger version  Name:	image_32864.jpg Views:	1 Size:	200.2 KB ID:	269536


    Click image for larger version  Name:	Hanger assembled.JPG Views:	2 Size:	143.7 KB ID:	269539

    The angle I cut to 13.5", the cross bars cut to 10". To make the slots for the crossbars I just used a 1/8" drill bit to drill 3 holes and then shaped them with a file. The bottom crossbar slots are positioned at 13" from the top for the bottom slot, then 11" for the upper slot. I put a slot through each arm of the angle for the top crossbar so I could rotate the bird 90 deg if needed for space. All of the lengths I just kind of eyeballed by looking at a turkey so that is why they aren't nice round numbers. I will say the 13" bottom crossbar slot hung the bird a little too low in the pit. 10-11" is about the right height. Keep the shape of the slots as near as possible to the cross section of the crossbars and when they are inserted they won't rock or slide out when they are loaded. The little notch in one wasn't necessary, in fact made the crossbar a little more wobbly.

    I know this is nothing too spectacular, but total cost was about 6$ and it took me about 15 min to make one of them and they worked great on short notice. One day I may order one of the nice turkey hangers from the PBC company, maybe when I order one of those hinged grates that I've had my eye on for some time.

    So back to thanksgiving, the trial bird was a success so I had the green light for the big day. Thanksgiving morning the birds are prepped and ready to go according to Meathead's Ultimate Turkey guide. Guests are arriving for dinner at 2:00, my plan is to have the birds in the PBC at 10:00 but......my buddies are wanting to play football for our annual "Turkey Bowl and my two boys are begging to go play, so we jet to the football field. Of course we had to play "just one more game" and didn't get home till 10:30. At which point my wife informs me that she was about to come out and find me, which we can all agree wouldn't have been pretty...Hung the birds at 11:00 cracking the lid often to keep the temp over 325 and took them off at about 2:15. They were fantastic. Several commented that it was the best turkey they ever tasted and I ate thanksgiving dinner in my dirty, smelly football clothes.....awesome ;-).

    Click image for larger version  Name:	IMAG2459.jpg Views:	1 Size:	2.32 MB ID:	269534
    Two birds ready to hang
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    Hanger in action on the trial turkey
    Click image for larger version  Name:	image_32852.jpg Views:	1 Size:	419.8 KB ID:	269533

    Trial Turkey finished....mmmmm

    I didn't get any photos of the two finished birds on Thanksgiving cause there was a crowd of hungry folks, and my wife was giving me the eye....so I carved them up pretty fast.


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    Last edited by Kariandscott; January 31, 2017, 11:11 AM.

    #2
    Ingenious.

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      #3
      Good job

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        #4
        Looks great!

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          #5
          Is that type of Aluminum food safe?

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          • lschweig
            lschweig commented
            Editing a comment
            Yes

          #6
          You know lbyer I questioned that a little myself and did about 5 min of internet research. I'm not sure if there are different grades of aluminum but it seems to be a very inert metal and is obviously used a ton in the food industry. Here is a link. Is there something I don't know about aluminum?
          Last edited by Kariandscott; January 31, 2017, 10:25 AM.

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            #7
            Well done. I also like to make things.

            Comment


              #8
              Sweet!

              Comment


                #9
                amazing idea. not a bad $6 investment. bravo on that turkey. looks like you got some wonderful smoke onto it with crispy skin as well, judging by the skin pulling back off the meat a tad.

                Comment


                  #10
                  As far as aluminum being safe, all I can tell you is from a beer brewer's experience... I brew "full batch", meaning I have all of my water in a kettle for the entire brewing session. I have a 40-qt aluminum stock kettle which has been used for about five years, maybe 40 batches total. From everything I read up on, aluminum is fine to use for any type of cooking, with one caveat... If you don't want a metallic flavor permeating your food, you'll need to build up a "patina". The more you cook with it, the more the somewhat porous aluminum will seal up. If you have a nice brownish gray color going, that's perfect, and don't scrub it off! If you do, that metallic taste could show up again until the metal seals back up again with use.

                  Now that's mostly info for stock pots and the like; lots of fluid = lots of surface contact. With such a small contact area over the entire apparatus, I doubt you'll have any off-flavors happening here. And like I said, just wash the hanger lightly, don't scrub that patina off, and you'll have virtually no flavor issues.

                  I think the only problem you might have is that the bottom bar may start to sag/crack at the crossbar contact point under the weight of a 20+ lb. bird, coupled with the high heat. I also wonder if it'd be worth putting a couple of "wings" on the top bar, just to help keep the whole shebang from shifting slightly on the rebar during the session. I'd hate to find out after an hour that it had walked off the rebars and dove into the coal basket! A couple of 2" pieces, one on each end, with a couple of pop rivets or small sheet metal screws to hold them on (wouldn't need to be weight-bearing).

                  Pretty cool idea, though! Even if it had cost you more to build them, I love that you did it yourself. I used to be more proactive about building stuff just because I could. I'm way too much of a consumer now, sadly. Two thumbs up for your ingenuity!

                  Comment


                  • Kariandscott
                    Kariandscott commented
                    Editing a comment
                    Thanks for the info on aluminum, good thing I scrubbed all that brown smokey patina off to take pictures of them!!! I didn't notice any metal taste but there is very little surface contact. I may also grind in a couple of grooves in the top crossbar to hold steady on the rebar.

                  #11
                  Nice job!

                  Comment


                    #12
                    Very nicely done. The pics were great too.

                    Comment


                      #13
                      Loved the detailed story! Nice work

                      Comment


                        #14
                        Great job and great explanation!

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                          #15
                          Nice job. Probably like you, I have a couple of generations of tools sitting around waiting to be used. Thanks for the inspiration!

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